Cant set Toe in??

Well my baby has started taking some steps out if the garage finally.
First stop was the exhaust shop followed by the Wheel Aligners, Time to fix that pidgeon toe stance and find out if my backyard measuring was correct.
Whilst camber and castor are in spec it seems that trying to adjust the Toe in sees it flip erraticaly from about 0.7 to 3mm and back when the tie rod end is rotated approx 1/2 a turn.
The suspension is std 2L struts, std crossmember , quick rack. new tie rod ends and new tie rods.
It seems that when we adjust the tie rod it throws the toe value out in a non linear fashion.
The kind of error you might see if the tie rod was bent. But I can replicate the problem on both sides which tends to indicate a problem is related to the alignment/position of the rack on the crossmember.
Is this normal? and a byproduct of the cars build and design criteria, 1970's quality control?
It seems to drive alright at the moment, but I haven't gone to far.
I think the next trip might have to be a tuning day.
TIA
Emil
First stop was the exhaust shop followed by the Wheel Aligners, Time to fix that pidgeon toe stance and find out if my backyard measuring was correct.
Whilst camber and castor are in spec it seems that trying to adjust the Toe in sees it flip erraticaly from about 0.7 to 3mm and back when the tie rod end is rotated approx 1/2 a turn.
The suspension is std 2L struts, std crossmember , quick rack. new tie rod ends and new tie rods.
It seems that when we adjust the tie rod it throws the toe value out in a non linear fashion.
The kind of error you might see if the tie rod was bent. But I can replicate the problem on both sides which tends to indicate a problem is related to the alignment/position of the rack on the crossmember.
Is this normal? and a byproduct of the cars build and design criteria, 1970's quality control?
It seems to drive alright at the moment, but I haven't gone to far.
I think the next trip might have to be a tuning day.
TIA
Emil